Washbasin Casitng Systems

Washbasin Casting Machine

PRODUCT DETAILS

UKCast’s Washbasin Casting Machine has been specially developed by sanitaryware Professionals to give high efficient casting of:

• Washbasin

• Pedestals

• Half Pedestals

• Cistern Lids

• Squatting Pan

• All 2 part moulds

Structural and functional features:

• Automatic low pressure casting lines for sanitaryware produced in plaster moulds.

• Machine especially design for production of stick-on rim one piece wc’s with automatic demoulding on the rim.

• The system is based on the use of special demoulding manipulator, which automatically demoulds and then

• Positions pieces on the storage conveyor manual action by the line operator.

• The plant is composed of 2 independent casting modules.

• Plant is equipped with mechanized lifting groups for the upper part of wc’s body and for rim mould in order

• To achieve the mechanized handling of the two parts both in mould opening and in reassembling.

• The entire structure of the casting line consists of modular units and thus makes it possible to adapt

• İnstallation to any production need.

• The lines is designed to accommodate all service system.

• The line is supplied with the following:

• Manuel casting plants, complete with level controls and pvc expansion tanks for feeding slip to benchs.

• Body slip distribution networks: large diameter pvc pipes able to feed all moulds by valves.

• These networks are also supplied with pneumatic device enabling pipes to be cleaned without using water.

• Meters of transparent silicon hose to connect the moulds.

• Air systems for draining and hardening cast pieces.these systems are feed by turbo – blowers and there fore

• Do not require connection to the compressed air system turbo blowers will be by filters for air suction.

• Line command / control electrical equipment. The panel can also be provided with a plc.

• Mould drying systems by propellers. Propellers are moving. And moulds are dried using a direct drying technique for fuel efficiency

• Carriages for support and movement of plaster moulds with width adjustment.

• Moulds are coupled and supported by trolleys with a variable step to favour production typology.

• The load bearing structure carries out the sliding quide for the mould trolleys.

• Bench with sliding quide will be change direction before casting step by electrical motors

• For the mould battery closure, in one side of the casting line ,one fixed closing unit is installed .

• Slip Supplied to a level control unit, designed to reduce pinholes

• All moulds filled together using controlled slip level pressure

• All moulds filled together using controlled air pressure

• Setting of pieces using controlled air pressure

• Casted Products demoulded with semi automatic demoulding manipülatör

• On Air Handling Unit per four Beam machines provide night time mould drying and day time casting area environmental control.

• Electric control panel, protection and control cycle casting.