Washbasin Casting Machine
PRODUCT DETAILS
UKCast’s Washbasin Casting Machine has been specially developed by sanitaryware Professionals to give high efficient casting of:
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Washbasin
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Pedestals
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Half Pedestals
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Cistern Lids
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Squatting Pan
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All 2 part moulds
Structural and functional features:
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Automatic low pressure casting lines for sanitaryware produced in plaster moulds.
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Machine especially design for production of stick-on rim one piece wc’s with automatic demoulding on the rim.
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The system is based on the use of special demoulding manipulator, which automatically demoulds and then
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Positions pieces on the storage conveyor manual action by the line operator.
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The plant is composed of 2 independent casting modules.
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Plant is equipped with mechanized lifting groups for the upper part of wc’s body and for rim mould in order
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To achieve the mechanized handling of the two parts both in mould opening and in reassembling.
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The entire structure of the casting line consists of modular units and thus makes it possible to adapt
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İnstallation to any production need.
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The lines is designed to accommodate all service system.
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The line is supplied with the following:
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Manuel casting plants, complete with level controls and pvc expansion tanks for feeding slip to benchs.
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Body slip distribution networks: large diameter pvc pipes able to feed all moulds by valves.
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These networks are also supplied with pneumatic device enabling pipes to be cleaned without using water.
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Meters of transparent silicon hose to connect the moulds.
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Air systems for draining and hardening cast pieces.these systems are feed by turbo – blowers and there fore
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Do not require connection to the compressed air system turbo blowers will be by filters for air suction.
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Line command / control electrical equipment. The panel can also be provided with a plc.
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Mould drying systems by propellers. Propellers are moving. And moulds are dried using a direct drying technique for fuel efficiency
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Carriages for support and movement of plaster moulds with width adjustment.
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Moulds are coupled and supported by trolleys with a variable step to favour production typology.
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The load bearing structure carries out the sliding quide for the mould trolleys.
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Bench with sliding quide will be change direction before casting step by electrical motors
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For the mould battery closure, in one side of the casting line ,one fixed closing unit is installed .
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Slip Supplied to a level control unit, designed to reduce pinholes
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All moulds filled together using controlled slip level pressure
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All moulds filled together using controlled air pressure
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Setting of pieces using controlled air pressure
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Casted Products demoulded with semi automatic demoulding manipülatör
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On Air Handling Unit per four Beam machines provide night time mould drying and day time casting area environmental control.
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Electric control panel, protection and control cycle casting.