Washbasin Casting Machine

UKCast’s Washbasin Casting Machine has been specially developed by sanitaryware Professionals to give high efficient casting of:

Washbasin

Pedestals

Half Pedestals

Cistern Lids

Squatting Pan

All 2 part moulds

Structural and functional features:

Automatic low pressure casting lines for sanitaryware produced in plaster moulds.

Machine especially design for production of stick-on rim one piece wc’s with automatic demoulding on the rim.

The system is based on the use of special demoulding manipulator, which automatically demoulds and then

Positions pieces on the storage conveyor manual action by the line operator.

The plant is composed of 2 independent casting modules.

Plant is equipped with mechanized lifting groups for the upper part of wc’s body and for rim mould in order

To achieve the mechanized handling of the two parts both in mould opening and in reassembling.

The entire structure of the casting line consists of modular units and thus makes it possible to adapt

İnstallation to any production need.

The lines is designed to accommodate all service system.

The line is supplied with the following:

Manuel casting plants, complete with level controls and pvc expansion tanks for feeding slip to benchs.

Body slip distribution networks: large diameter pvc pipes able to feed all moulds by valves.

These networks are also supplied with pneumatic device enabling pipes to be cleaned without using water.

Meters of transparent silicon hose to connect the moulds.

Air systems for draining and hardening cast pieces.these systems are feed by turbo – blowers and there fore

Do not require connection to the compressed air system turbo blowers will be by filters for air suction.

Line command / control electrical equipment. The panel can also be provided with a plc.

Mould drying systems by propellers. Propellers are moving. And moulds are dried using a direct drying technique for fuel efficiency

Carriages for support and movement of plaster moulds with width adjustment.

Moulds are coupled and supported by trolleys with a variable step to favour production typology.

The load bearing structure carries out the sliding quide for the mould trolleys.

Bench with sliding quide will be change direction before casting step by electrical motors

For the mould battery closure, in one side of the casting line ,one fixed closing unit is installed .

Slip Supplied to a level control unit, designed to reduce pinholes

All moulds filled together using controlled slip level pressure

All moulds filled together using controlled air pressure

Setting of pieces using controlled air pressure

Casted Products demoulded with semi automatic demoulding manipülatör

On Air Handling Unit per four Beam machines provide night time mould drying and day time casting area environmental control.

Electric control panel, protection and control cycle casting.